Business DEX (LOGSA007):— reliability_and_failure_mode Date: 2010/12/29 16:34:39
Revision: 1.25

Terms

For the purposes of this specification, the following terms apply:

achieved_availability
The probability that, when used under stated conditions in an ideal support environment, a system will operate satisfactorily at any time. This differs from Inherent Availability only in its inclusion of consideration for preventive action. Aa excludes supply downtime and administrative downtime. The measurement bases for MTBM and M must be consistent when calculating Aa.

Aa may be expressed by the following formula:

Figure 1 —  Achieved Availability Formula 1

Figure 1 —  Achieved Availability Formula 1


Where


Figure 2 —  Achieved Availability Formula 2

Figure 2 —  Achieved Availability Formula 2


MTBM = Mean time between maintenance
MTBF = Mean time between failure
MTBM-ND = Mean time between maintenance no defect
MTBPM = Mean time between preventive maintenance
M = Mean active maintenance downtime (where corrective and preventive actions are considered)
ETi = Elapsed time for task i
TFi = Task frequency for task i
N = Total number of tasks performed
Note: The measurement bases for MTBF, MTBM-ND, and MTBPM must be consistent when calculating the MTBM parameter.
administrative_and_logistics_delay_time
The total time in days the system/equipment is inoperable due to delays in maintenance that are attributable to administration and logistics.
alternate_logistics_support_analysis_control_number_code (ALC)
A code used to allow documentation of multiple models of a system/equipment, or alternate design considerations of an item, using the same LCN breakdown.
built_in_test_cannot_duplicate_percentage
The percent of all Built-in-Test (BIT) indicated malfunctions provided during usage of the equipment that cannot be verified by maintenance personnel performing onequipment troubleshooting.
built_in_test_detectability_level_percentage
A BIT consists of an integral capability of the mission equipment that provides an onboard automated test capability to detect, diagnose, or isolate system failures. The fault detection/isolation capability is used for momentary or continuous monitoring of a system's operational health, and for observation/diagnosis as a prelude to maintenance action.
BIT subsystems may be designed as an analysis tool for the overall system, integrated with several subsystems, or may be designed as an integral part of each removable component. Detectability Level Percentage is the probability that the malfunction or failure of the UUT will be detected by BIT multiplied by l00.
built_in_test_detectability_level_percentage
A BIT consists of an integral capability of the mission equipment that provides an onboard automated test capability to detect, diagnose, or isolate system failures. The fault detection/isolation capability is used for momentary or continuous monitoring of a system's operational health, and for observation/diagnosis as a prelude to maintenance action.
BIT subsystems may be designed as an analysis tool for the overall system, integrated with several subsystems, or may be designed as an integral part of each removable component. Detectability Level Percentage is the probability that the malfunction or failure of the UUT will be detected by BIT multiplied by l00.
Detectability Percent = ((Number of BIT dectectable failures) *100) / (Total number of failures)
built_in_test_retest_ok_percent
The percent of items removed from an end item as a result of BIT indicated malfunction that subsequently pass all related testing at the next maintenance level (e.g., intermediate shop).
conversion_factor
A factor (with a decimal locator code) used to convert the AOR of the system/equipment to the AOR of the item under analysis. The factor is obtained by dividing the rate of usage of the item under analysis (expressed in cycles, miles, rounds, hours, or any other appropriate measurement base) by the rate of usage of the system/ equipment (also expressed in the same MB).
end_item_acronym_code (EIAC)
A code that uniquely identifies the system/equipment end item. This code will be assigned by the requiring authority. It will remain constant throughout the item’s life cycle (e.g., TOW, PATRIOT, Tomahawk, Sparrow, and ALCM).
engineering_failure_mode_mean_time_between_failure
For a particular interval, the total functional life of a population of an item divided by the total number of failures within the population during the measurement interval. The definition holds for time, rounds, miles, events, or other measure of life units.
Mean time between failures (MTBF) is documented as both technical and operational characteristics. Technical parameters reflect the technical reliability that the system/equipment must demonstrate. In determining these parameter values, all failures and resultant actions to restore the item will be considered (e.g., a broken tail light is a technical, but not operational characteristic). Operational parameters reflect operational reliability and maintainability characteristics that the system must demonstrate. Only operational mission failures and the resultant tasks are included (e.g., engine failure will result in mission abort that is both an operational and technical failure).
failure_cause_narrative
A description of all possible failure causes postulated on the basis of the stated requirements in the system and failure definitions. All probable independent causes for each failure shall also be identified and described. The failure causes within adjacent indenture levels shall be considered. For example, failure causes at the third indenture level shall be considered when conducting a second indenture level analysis.
failure_damage_mode_effect_end_effect_narrative
A description of the consequences of each failure/damage mode end effect on the item operation, function, or status. Failure/damage effects focus on the specific block diagram element, which is affected by the condition under consideration. End effects evaluate and define the total effect a failure/damage mode has on the operation, function, or status of the uppermost system. The effect of each failure/damage mode upon the essential functions(s) affecting system/equipment operating capability and mission completion capability shall be determined. The end effect described may be the result of a double failure. For example, failure of a safety device may result in a catastrophic end effect only in the event that both the prime function goes beyond the limit for which the safety device is set, and the safety device fails.
failure_damage_mode_effect_local_narrative
A description of the consequences of each failure/damage mode effect local on the item operation, function, or status. Failure/damage effects focus on the specific block diagram element, which is affected by the condition under consideration. Local effects concentrate specifically on the impact a failure/damage mode has on the operation and function of the item in the indenture level under consideration. The consequences of each postulated failure/damage mode affecting the item shall be described along with any second order effects that result. Potential conditions where the failure/damage of one item results in a change of the conditional failure probability, or effect of a second item shall be identified. It is possible for the "local effect" to be the failure/damage mode itself.
failure_damage_mode_effect_next_higher_narrative
A description of the consequences of each failure/damage mode effect on the next higher on the item operation, function, or status. Failure/damage effects focus on the specific block diagram element, which is affected by the condition under consideration. These effects concentrate on the impact a failure/damage mode has on the operation and function of the items in the next higher indenture level above the indenture level under consideration. The consequences of each failure/damage mode affecting the next higher indenture level shall be described.
failure_damage_mode_narrative
A description of all possible failure/damage modes postulated on the basis of the stated requirements in the system and failure definitions. All probable independent causes for each failure shall also be identified. A description of all possible damage modes that could result from specific threats.

Failure modes: The manner by which a failure occurs. All predictable failure modes for each indenture level analyzed shall be identified and described. Potential failure modes shall be determined by examination of item outputs and functional outputs identified in applicable block diagrams and schematics. Failure modes of the individual item function shall be postulated on the basis of the stated requirements in the system definition and the failure definitions included in the ground rules developed to support the Failure Modes, Effects, and Criticality Analysis (FMECA) approach. Where functions shown on a block diagram are performed by a replaceable module in the system, a separate Failure Modes and Effects Analysis (FMEA) shall be performed on the internal functions of the module, viewing the module as a system. The effects of possible failure modes in the module inputs and outputs describe the failure modes of the module when it is viewed as an item within the system. Each failure mode and output function is examined in relation to the following typical failure conditions:

Damage Modes: A narrative description identifying all possible damage modes that could result from exposure to specified threat mechanism(s) determined through analysis of each subsystem, component, or part. The analysis includes both primary and secondary damage effects. Damage modes of individual item functions are postulated on the basis of the stated mission requirements, specified threats, and system descriptions. The effects of the possible damage modes include performance degradation, as well as total item failure. Each damage mode and function is examined in relation to the following typical damage conditions:
failure_effect_probability
The values are the conditional probability that the failure effect will result in the assigned (SHSC) Safety Hazard Severity Code given that the failure mode occurs. The values represent the analyst's judgment as to the conditional probability that the loss will occur, and are quantified in general accordance with the following:

Failure Effect

Value

Actual Loss

1.00

Probable Loss

0.10 to 1.00

Possible Loss

0.00 to 0.10

No Effect

Not Applicable

Table — Failure Effect Probability

failure_mode_classification
A one-position code that categorizes the failure resulting from the identified failure mode as a technical or an operational failure.

Code

Description

T

Technical

O

Operational

Table — Failure Effect Probability

failure_mode_criticality_number
Cm is that portion of the criticality number for an item, which accounts for a specific one of its failure modes under a particular severity classification. For a particular severity classification and operational phase, the Cm for a failure mode may be calculated with the following formula:

Figure 8 —  Failure Mode Criticality Number Formula

Figure 8 —  Failure Mode Criticality Number Formula

Where:
Cm = Criticality Number for Failure Mode
B = Failure Effect Probability
a = Failure Mode Ratio
F = Part Failure Rate
t = Operating Time
failure_mode_detection_method_narrative
A description of the method(s) by which occurrence of a specific failure mode is detected by the operator or maintenance technician. It describes warning devices, if applicable, and other indications that make evident to the operator or technician that a system/equipment has malfunctioned or failed. If no indication exists, states if the undetected failure will jeopardize the mission objectives or personnel safety, and if the undetected failure allows the system to remain operational in a safe state, explores possible resulting second failure situations. Proper correlation of a system malfunction or failure may require identification of normal, as well as abnormal indications. Normal indications are those that are evident to an operator when the system is operating normally. Abnormal indications are those that are evident to the operator when the system has malfunctioned or failed.
failure_mode_indicator
The first position of the code describes whether the indicator is failure mode (F) or damage mode (D). The next three positions of the code are alphanumeric, but not special characters. This four-position code links information on an entity to a particular failure or damage mode.
failure_mode_indicator_mission_characteristics_compensating_design_provisions_narrative
A description of compensating design provisions that circumvent or mitigate the effect of the failure. A record of the true behavior of the item in the presence of an internal malfunction or failure. Features of the design at any indenture level that will nullify the effects of a malfunction or failure, control or deactivation system items to halt generation or propagation of failure effects, or activate backup or standby items or systems. Redesign compensating provisions include: redundant items that allow continued and safe operation; safety or relief devices such as monitoring or alarm provisions that permit effective operation or limit damage; or alternate models ofoperation such as backup or standby items or systems.
failure_mode_indicator_mission_characteristics_compensating_operator_action_provisions_narrative
A description of compensating operator action provisions that circumvent or mitigate the effect of the postulated failure. Describes the compensating provision that best satisfies the indication(s) observed by an operator when the failure occurs, and the consequences of any probable incorrect action(s) by the operator in response to an abnormal indication.
failure_mode_predictability_narrative
Narrative information on known incipient failure indicators (e.g., operational performance variations), which are peculiar to the item failure trends and permit predicting failures in advance.
failure_mode_ratio
The fraction of the failure rate of the part, related to the particular failure mode under consideration. The failure mode ratio is the probability expressed as a decimal fraction that the part or item will fail in the identified mode. If all potential failure modes of a particular part or item are listed, the sum of the "a" values for the part or item will equal one. Individual failure mode multipliers may be derived from failure rate source data or from test and operational data. If failure mode data are not available, the "a" values represent the analyst's judgment based upon an analysis of the item's functions.
failure_mode_redesign_recommendations_narrative
A narrative description identifying recommended design changes, disposition of each recommendation, and the results of each recommendation for which analysis indicates a redesign might be warranted. It includes appropriate feasibility and cost benefit analysis results performed to validate the redesign recommendations.
failure_mode_remarks_narrative
A narrative that states a condition not readily identified by other failure mode narrative. This element is related to a failure mode, therefore, it should preface with a reference to a specific failure mode. This is a narrative clarification of data pertaining to failure modes.
failure_mode_task_alternate_logistics_support_analysis_control_number_code
A code used to allow documentation of multiple models of a system/equipment, or alternate design considerations of an item, using the same LCN breakdown.
NOTE:
failure_mode_task_failure_mode_indicator
See failure_mode_indicator
failure_mode_task_logistics_support_analysis_control_number
A code that represents a functional or hardware generation breakdown/disassembly sequence of system/equipment hardware including SE, training equipment, and installation (connecting) hardware. For additional information on assignment of LCN, refer to the GEIA-HB-0007.
failure_mode_task_logistics_support_analysis_control_number_type
A code indicating whether the LCN is representative of either a physical or functional breakdown.

Code

Description

P

Physical

F

Functional

Table — Failure Mode Task Logistics Support Analysis Control Number Type

failure_probability_level
A single-position code identifying the qualitative level assigned to the failure probability of occurrence. The levels are as follows:
failure_rate
For a particular interval, the total number of failures within a population of an item divided by the total functional life of the population during the measurement interval. The definition holds for time, rounds, miles, events, cycles, or other measures of life units.
failure_rate_data_source
The source of the failure rates used in the calculation of criticality numbers. Failure rate data can be obtained from sources such as appropriate reliability predictions, test and evaluation results, field data from past systems of similar design and environmental use, or failure rate data sources such as MIL-HDBK-217.
fault_isolation_ambiguity_group
Fault Isolation is a procedure employed to determine which particular unit or group of units is at fault for a malfunction or failure. Specific information related to the BIT capability to fault isolate is provided in the subfields of this block.

Ambiguity Group - a set of items at the same level of indenture having properties such that BIT can determine that at least one of the set is faulty, but is unable to determine which particular one.
fault_isolation_ambiguity_group_1
See fault_isolation_ambiguity_group
fault_isolation_ambiguity_group_2
See fault_isolation_ambiguity_group
fault_isolation_percent_failure_group
Fault Isolation is a procedure employed to determine which particular unit or group of units is at fault for a malfunction or failure. Specific information related to the BIT capability to fault isolate is provided in the subfields of this block.

Percent Failure - the percent of an item’s probable malfunctions, which can be isolated within a specific ambiguity group by means of BIT.
fault_isolation_percent_failure_group_1
See fault_isolation_percent_failure_group
fault_isolation_percent_failure_group_2
See fault_isolation_percent_failure_group
inherent_availability
The probability that, when used under stated conditions in an ideal support environment without consideration for preventive action, a system will operate satisfactorily at any time. The "ideal support environment" referred to exists when the stipulated tools, parts, skilled manpower, manuals, SE, and other support items required are available. Ai excludes whatever ready time, preventive maintenance downtime, supply downtime, and administrative downtime may be required. Ai may be expressed by the following formula:

Figure 3 —  Inherent Availability Formula

Figure 3 —  Inherent Availability Formula

Where MTBF = Mean Time Between Failures
MTTR = Mean Time To Repair
NOTE: The measurement bases for MTBF and MTTR must be consistent when calculating Ai.
inherent_maintenance_factor
A factor derived from historical information that identifies the percent of No Defect maintenance actions that have been included in the MTBM Inherent parameter. This factor is used to relate the MTBM Inherent parameter to the MTBF parameter. The IMF may be calculated using the following formula:

Figure 4 —  Inherent Maintenance Factor Formula

Figure 4 —  Inherent Maintenance Factor Formula

Where:
MTBF = Mean Time Between Failures
MTBM Inherent = Mean Time Between Maintenance Inherent
logistics_considerations_accessibility
A logistic consideration indicating whether admission to the various areas of the item under analysis can be achieved with relative ease.
logistics_considerations_connectors
A logistic consideration indicating whether the item design includes the use of connectors to facilitate removal.
logistics_considerations_corrosion_rust_control
A logistic consideration indicating whether adequate corrective or preventive actions have been developed to deter corrosion or rust damage to the item under analysis.
logistics_considerations_design_for_self_protection
A logistic consideration indicating whether provisions have been made to restrict the progress of deterioration after failure of the item under analysis.
logistics_considerations_fault_location
A logistic consideration indicating whether adequate design provisions have been made to facilitate the location of the causes of failures or malfunctions of the item under analysis.
logistics_considerations_for_accessibility_narrative
A logistic consideration indicating whether admission to the various areas of the item under analysis can be achieved with relative ease.
logistics_considerations_for_connectors_for_ease_of_removal_narrative
A logistic consideration indicating whether the item design includes the use of connectors to facilitate removal.
logistics_considerations_for_corrosion_and rust_control_narrative
A logistic consideration indicating whether adequate corrective or preventive actions have been developed to deter corrosion or rust damage to the item under analysis.
logistics_considerations_for_design_for_self_protection_narrative
A logistic consideration indicating whether provisions have been made to restrict the progress of deterioration after failure of the item under analysis.
logistics_considerations_for_fault location_narrative
A logistic consideration indicating whether adequate design provisions have been made to facilitate the location of the causes of failures or malfunctions of the item under analysis.
logistics_considerations_for_labeling_narrative
A logistic consideration indicating whether adequate parts associated with maintenance are identified and visible with respect to circuit symbol or part identification.
logistics_considerations_for_maintenance_ease_narrative
A logistic consideration indicating whether required maintenance can be performed without physical difficulty.
logistics_considerations_for_packaging_and_transportation_narrative
A logistic consideration indicating whether the packaging material and transportation mediums, designed for the item under analysis, will adequately protect it during transport.
logistics_considerations_for_safety_narrative
A logistic consideration indicating whether adequate design provisions have been made to ensure the conservation of human life and effectiveness, and the prevention of damage to items, consistent with mission requirements.
logistics_considerations_for_skills_narrative
A logistic consideration indicating whether existing skills are available and sufficient to perform required maintenance on the item under analysis.
logistics_considerations_for_standardization_narrative
A logistic consideration indicating whether the design of the item under analysis meets the DOD policy to adapt, when possible, to:
logistics_considerations_for_test_points_narrative
A logistic consideration indicating whether adequate design considerations have been made for test points on the item under analysis.
logistics_considerations_for_training_narrative
A logistic consideration indicating whether adequate training programs have been planned for the performance of operator/maintainer tasks on the item under analysis.
logistics_considerations_labeling
A logistic consideration indicating whether adequate parts associated with maintenance are identified and visible with respect to circuit symbol or part identification.
logistics_considerations_maintenance_ease
A logistic consideration indicating whether required maintenance can be performed without physical difficulty.
logistics_considerations_packaging_and_transportation
A logistic consideration indicating whether the packaging material and transportation mediums, designed for the item under analysis, will adequately protect it during transport.
logistics_considerations_safety
A logistic consideration indicating whether adequate design provisions have been made to ensure the conservation of human life and effectiveness, and the prevention of damage to items, consistent with mission requirements.
logistics_considerations_skills
A logistic consideration indicating whether existing skills are available and sufficient to perform required maintenance on the item under analysis.
logistics_considerations_standardization
A logistic consideration indicating whether the design of the item under analysis meets the DOD policy to adapt, when possible, to:
logistics_considerations_test_points
A logistic consideration indicating whether adequate design considerations have been made for test points on the item under analysis.
logistics_considerations_training
A logistic consideration indicating whether adequate training programs have been planned for the performance of O/M tasks on the item under analysis.
logistics_support_analysis_control_number (LCN)
A code that represents a functional or hardware generation breakdown/disassembly sequence of system/equipment hardware including support equipment, training equipment, and installation (connecting) hardware. For additional information on assignment of LCN, refer to the GEIA-HB-0007.
logistics_support_analysis_control_number_type (LCN Type)
A code indicating whether the LCN is representative of either a physical or functional breakdown.
maintenance_interval
The number of operational units (e.g., rounds, miles, hours) between preventive maintenance derived as an outcome of the RCM analysis.
maximum_time_to_repair
The maximum corrective maintenance downtime within which a specified percent (normally 90 or 95 percent) of all corrective maintenance actions can be accomplished.
mean_time_between_effective_function_failures
An Essential Function Failure (EFF) is an event that results in the loss or operationally unacceptable degradation of an essential function (an EFF may result in a “Partial Mission Capable” status under wartime conditions or reduce its utility in certain operations on the battlefield). By definition, all System Aborts are also EFFs. Abort or failure will occur when the system fails to meet minimum functionality. MTBEFF is an indicator of expected system reliability calculated on a statistical basis from the known Essential Function Failure rates of various components of the system.
mean_time_between_failures
For a particular interval, the total functional life of a population of an item divided by the total number of failures within the population during the measurement interval. The definition holds for time, rounds, miles, events, or other measure of life units.
Mean time between failures (MTBF) is documented as both technical and operational characteristics. Technical parameters reflect the technical reliability that the system/equipment must demonstrate. In determining these parameter values, all failures and resultant actions to restore the item will be considered (e.g., a broken tail light is a technical, but not operational characteristic). Operational parameters reflect operational reliability and maintainability characteristics that the system must demonstrate. Only operational mission failures and the resultant tasks are included (e.g., engine failure will result in mission abort that is both an operational and technical failure).
mean_time_between_failures_operational
See engineering_failure_mode_mean_time_between_failure
mean_time_between_failures_technical
See engineering_failure_mode_mean_time_between_failure
mean_time_between_maintenance_actions
A MTBMA representing the supportability requirement/specification MTBMA. The mean of the distribution of the time intervals between actions or groups of actions required to restore an item to, or maintain it in, a specified condition. This entry will be composed of the MTBF, Mean Time Between Maintenance Induced (MTBM INDUCED), Mean Time Between Maintenance No Defect (MTBM NO DEFECT), and Mean Time Between Preventive Maintenance (MTBPM) values.
MTBMA is documented as both technical and operational characteristics. Technical parameters reflect the technical reliability that the system/equipment must demonstrate. In determining these parameter values, all failures and resultant actions to restore the item will be considered (e.g., a broken tail light is a technical, but not operational characteristic). Operational parameters reflect operational reliability and maintainability characteristics that the system must demonstrate. Only operational mission failures and the resultant tasks are included (e.g., engine failure will result in mission abort that is both an operational and technical failure).
mean_time_between_maintenance_actions_operational
A MTBMA representing the supportability requirement/specification MTBMA.
The mean of the distribution of the time intervals between actions or groups of actions required to restore an item to, or maintain it in, a specified condition. This entry will be composed of the MTBF, Mean Time Between Maintenance Induced (MTBM INDUCED), Mean Time Between Maintenance No Defect (MTBM NO DEFECT), and Mean Time Between Preventive Maintenance (MTBPM) values. MTBMA may be calculated by the following formula:

Figure 10 —  Mean Time Between Maintenance Actions Operational Formula

Figure 10 —  Mean Time Between Maintenance Actions Operational Formula

MTBMA is documented as both technical and operational characteristics. Technical parameters reflect the technical reliability that the system/equipment must demonstrate. In determining these parameter values, all failures and resultant actions to restore the item will be considered (e.g., a broken tail light is a technical, but not operational characteristic). Operational parameters reflect operational reliability and maintainability characteristics that the system must demonstrate. Only operational mission failures and the resultant tasks are included (e.g., engine failure will result in mission abort that is both an operational and technical failure).
mean_time_between_maintenance_actions_technical
See mean_time_between_maintenance_actions_operational
mean_time_between_maintenance_induced
One of four categories of maintenance events contributing to the Mean Time Between Maintenance Actions (MTBMA) value. Induced malfunctions are those induced in the system/equipment under analysis from external sources (i.e., other equipment, personnel, etc.).
mean_time_between_maintenance_inherent
The average time (or other measurement base) between on-equipment maintenance events that are classified as inherent malfunctions, i.e., those malfunctions that are assumed to result from internal design/ manufacturing defects. Engineering failure analyses are not performed to verify validity of this assumed (and reported) classification.
mean_time_between_maintenance_no_defect
One of the four categories of maintenance events contributing to the Mean Time Between Maintenance Actions (MTBMA) value. These events consist of removals, replacements, and reinstallations of equipment due to erroneous failure indication. The MTBM NO DEFECT shall be developed by using historical data and field feedback information from similar items to establish the number of maintenance events that are the result of erroneous failure indication. An alternative procedure approved by the requiring authority may be used in lieu of the above procedure.
mean_time_between_noneffective_function_failures
A Non-essential Function failure (NEFF) is an event that does not result in the operationally significant degradation or loss of an essential function, but has an obvious indication and a maintenance/corrective action is required to remedy the failure. A NEFF could be deferred to the next maintenance period.
For a particular interval, the total functional life of a population of an item divided by the total number of NEFFs within the population during the measurement interval. The definition holds for any measure of life units.
mean_time_between_preventive_maintenance
The mean of the distribution of intervals, measured in hours, rounds, etc., between preventive maintenance actions. This is one of the four categories of maintenance events contributing to the Mean Time Between Maintenance Actions (MTBMA) , MTBPM may be calculated by the following formula:

Figure 5 —  Mean Time Between Preventive Maintenance Formula

Figure 5 —  Mean Time Between Preventive Maintenance Formula

Where:
i = Preventive maintenance action
TFi = Task frequency of the "i" preventive maintenance action
N = Total number of preventive maintenance actions charged against the LCN/ALC item under analysis
AOR = Annual operating requirement
CON FAC = Conversion factor for the LCN/ALC item under analysis
mean_time_between_removals
A measure of the system reliability parameter related to demand for logistics support. The total number of operational units (e.g., miles, rounds, hours) divided by the total number of items removed from that system during a stated period of time. This term is defined to exclude removals performed to facilitate other maintenance and removals for product improvement. MTBR may be calculated by the following formula:

Figure 6 —  Mean Time Between Removals Formula

Figure 6 —  Mean Time Between Removals Formula

Where:
i = Preventive maintenance action
TFi = Task frequency of the "i" preventive maintenance action
N = Total number of preventive maintenance actions charged
against the LCN/ALC item under analysis
AOR = Annual operating requirement
CON FAC = Conversion factor for the LCN/ALC item under analysis
Note: For a particular task to be applicable, it must meet ALL of the following criteria:
mean_time_between_system_aborts
For a system; over a performance measurement/test period, the mean time between system aborts (MTBSA) is the total operating time of the system divided by the total number of System Abort failures that have occurred during the performance measurement/test period.
For a population of like systems, during a performance measurement/test period, the total operating time of the population of like systems divided by the total number of System Abort failures within the population during the performance measurement/test period. Note: The total operating time of the population is calculated as the summation of the operating time of every like system in the population over the performance measurement/test period.
mean_time_to_repair_operational
The total elapsed time (clock hours) for corrective maintenance divided by the total number of corrective maintenance actions during a given period of time. MTTR may be calculated by the following formula:

Figure 7 —  Mean Time to Repair Operational Formula

Figure 7 —  Mean Time to Repair Operational Formula

Where:
i = On equipment corrective maintenance actions
TFi = Task frequency of "i" on equipment maintenance action
N = Total number of on equipment corrective maintenance actions charged against the LCN/ALC item under analysis
ETi = Mean elapsed time of the "i" on equipment corrective maintenance action

MTTR is documented as both technical and operational characteristics. Technical parameters reflect the technical reliability that the system/equipment must demonstrate. In determining these parameter values, all failures and resultant actions to restore the item will be considered (e.g., a broken tail light is a technical, but not operational characteristic). Operational parameters reflect operational reliability and maintainability characteristics that the system must demonstrate. Only operational mission failures and the resultant tasks are included (e.g., engine failure will result in mission abort that is both an operational and technical failure).
mean_time_to_repair_technical
See mean_time_to_repair_operational
minimum_equipment_list_indicator
A one-position code that indicates whether the end item can be dispatched on its assigned mission with the item under analysis inoperative.
mission_phase_code
A one-position code developed by the performing activity that uniquely identifies a Mission Phase/Operational Mode. Codes are A-Z, 0-9 and *. The asterisk indicates that the information contained for a particular item is applicable to all mission phases.
mission_phase_operational_mode
A concise statement of the mission phase/operational mode in which the failure occurs. Where subphase, event, or time can be defined from the system definition and mission profiles, the most definitive timing information should also be described for the assumed time of failure occurrence.
operating_time
The operating time of the item under analysis per use/mission derived from the system definition.
operational_availability
The probability that, when used under stated conditions, a system will operate satisfactorily at any time. This differs from achieved availability in that Ao includes standby time and administrative and logistic delay time. Ao may be expressed by the following formula:

Figure 11 —  Operational Availability Formula

Figure 11 —  Operational Availability Formula

Where:
OT = Operating time per calendar year
ST = Standby time
TPM = Total preventive maintenance time per calendar year
TCM = Total corrective maintenance time per calendar year
ALDT = Administrative and logistics delay time spent waiting for parts, maintenance personnel, or transportation per calendar year
percentile
A code that indicates physical and chemical characteristics of an item and identifies weight/fragility and preservative relative to the packaging of an item. For applicable codes, see MIL-STD-2073-1.
pilot_rework_overhaul_candidate
A code indicating selection status of certain complex assemblies/components considered for pilot rework/overhaul (PR/O) as part of the preoperational support program.
tems nominated are those that require additional skills, training, support and test equipment, facilities, and technical data to ensure a rework/overhaul capacity concurrent with government support of the end item. Consideration shall be given to both intermediate rework and depot level overhaul items.
reliability_availability_and_maintainability_indicator_code
A code used to indicate whether the reliability and maintainability parameters entered are allocated, comparative, measured or predicted analysis values.

Code

Description

A

Allocated

C

Comparative

M

Measured

P

Predicted

Table — Reliability Availability and Maintainability Indicator Code

reliability_availability_and_maintainability_item_criticality_number
The sum of the Failure Mode Criticality Numbers related to the failure modes of an item within specific severity classifications and mission phases. The following formula may be used to calculate Item Cr:

Figure 9 —  Reliability Availability and Maintainability Item Criticality Number Formula

Figure 9 —  Reliability Availability and Maintainability Item Criticality Number Formula

Where
Cr = Criticality number for the item
Cm = Failure mode criticality number
n = (l,2,3 .....j)The failure modes in the items that fall under a particular severity classification/mission phase combination
j = Last failure mode in the item under the severity classification/mission phase combination
reliability_availability_and_maintainability_item_function_narrative
A description of the function, specification, and tolerances of the item under analysis, e.g., supply 10 gallons per minute of hydraulic fluid at 3,000 psi for normal activation of pilot's canopy, hose, main landing gear extension, wheel brakes, and flap extension.
reliability_availability_and_maintainability_maintenance_concept_narrative
A description of the broad, planned approach to be employed in sustaining the system/equipment at a defined level of readiness, or in a specified condition in support of the operational requirement. Initially stated by the requiring authority for design and support planning purposes and is then expanded by performing activity prepared inputs during full-scale development. Provides the basis for the maintenance plan. Usually includes guidelines pertaining to projected maintenance tasks, levels, and locations: organic/contractor maintenance work load mix; condition monitoring, fault isolation and testing approach; and, compatibility with existing support and test equipment, etc. May be influenced or modified as system/equipment development proceeds.
reliability_availability_and_maintainability_maintenance_plan_rationale_narrative
A description of the support data and analysis used in preparation of the maintenance plan. The impact of logistics analyses including FMECA; RCM; and, level of repair analysis should be documented. In addition, the use of data from like and similar equipment and lessons learned in formation should also be identified.
reliability_availability_and_maintainability_minimum_equipment_list_narrative
Narrative specifying any limitations on the end item when dispatched on its assigned mission with the item under analysis inoperative.
reliability_availability_and_maintainability_operational_requirement_indicator
A code indicating whether the operational requirement specified pertains to a wartime or peacetime scenario.

Code

Description

W

Wartime

P

Peacetime

Table — Reliability Availability and Maintainability Operational Requirement Indicator

reliability_availability_and_maintainability_qualitative_and_quantitative_maintainability_requirements_narrative
A description of the maintainability design constraints and characteristics that must be considered during the design process, to include:
reliability_availability_and_maintainability_safety_hazard_severity_code
See safety_hazard_severity_code
reliability_centered_maintenance_disposition
The conclusions reached as the outcome of the Reliability Centered Maintenance (RCM) analysis; specifically, the maintenance requirements that have been determined to be appropriate for the referenced Failure Mode, as the result of the application of a particular set of RCM logic.
reliability_centered_maintenance_logic_results
This is a 25 block spread format; each logic result will consist of one 1 position block. They are the results of the decision logic of a reliability centered maintenance (RCM) analysis. Codes will denote a yes or no answer, respectively, to each corresponding question in the RCM logic tree utilized, or a code as specified by the requiring authority. The specific RCM logic will be identified by the requiring authority.

Code

Description

Y

Yes

N

No

Blank

Not Applicable

Table — Reliability Centered Maintenance Logic Results

safety_hazard_severity_code
A one-digit code assigned to each identified failure mode for each item analyzed IAW the loss statements below. These codes are assigned to provide a qualitative measure of the worst potential consequences resulting from design deficiency or item failure. See MIL-STD-882 for applicable severity classification categories.
security_clearance
A single-position code indicating the type of clearance required to access classified information.
standby_time
The time, in hours per calendar year that a system/equipment is not operating, but is assumed to be operable.
support_concept
A code indicating the status of the in-depth analysis conducted to determine if Contractor Logistics Support (CLS), Interim Contractor Support (ICS), or Organic Support is the preferred support concept for the item.
system_redesign_accessibility_narrative
A description of whether admission to the various areas of the item under analysis can be achieved with relative ease through redesign.
system_redesign_connectors_for_ease_of_removal_narrative
A description of the item redesign efforts to include the use of connectors to facilitate removal.
system_redesign_corrosion_and_rust_control_narrative
A description of redesign efforts to ensure adequate corrective or preventive actions have been developed to deter corrosion or rust damage to the item under analysis.
system_redesign_fault_location_narrative
A description of redesign efforts to facilitate the location of the causes of failures or malfunctions of the item under analysis.
system_redesign_for_self_protection_narrative
A description of redesign efforts to restrict the progress of deterioration after failure of the item under analysis.
system_redesign_labeling_narrative
A description of redesign efforts to ensure parts associated with maintenance are identified and visible with respect to circuit symbol or part identification.
system_redesign_maintenance_ease_narrative
A description of whether required maintenance can be performed without physical difficulty through redesign.
system_redesign_packaging_and_transportation_narrative
A description of the redesign efforts that have been made to ensure the packaging material and transportation mediums adequately protect the item under analysis during transport.
system_redesign_safety_narrative
A description of redesign provisions to ensure the conservation of human life and effectiveness, and the prevention of damage to items, consistent with mission requirements.
system_redesign_skills_narrative
A description of redesign efforts to ensure existing skills are available and sufficient to perform required maintenance on the item under analysis.
system_redesign_standardization_narrative
A description of whether the redesign of the item under analysis meets the DOD policy to adapt, when possible, to:
system_redesign_test_points_narrative
A description of redesign efforts to include test points on the item under analysis.
system_redesign_training_narrative
A description of redesign efforts to ensure training programs have been planned for the performance of operator/maintainer tasks on the item under analysis.
task_code
A data chain of six separate data subfields that uniquely identify each operator/maintenance task associated with particular items under analysis. The first five subfields provide information relative to the performance of the task itself. The sixth subfield is a task sequence code provided to differentiate tasks with identical entries in the first five subfields.
task_requirement_alternate_logistics_support_analysis_control_number_code
See failure_mode_task_alternate_logistics_support_analysis_control_number_code
task_requirement_logistics_support_analysis_control_number
See failure_mode_task_logistics_support_analysis_control_number
task_requirement_logistics_support_analysis_control_number_type
See failure_mode_task_logistics_support_analysis_control_number_type
task_type
A code that categorizes a maintenance task as corrective, a preventive based on calendar time, or a preventive based on a rate of use.

Code

Description

C

Corrective

P

Preventive (calendar)

U

Preventive (usage)

Table — Task Type

wearout_life
The operational interval of flight hours, calendar time, or other appropriate independent variable, from initial installation until an item can no longer perform its intended mission, due to the depletion of some physical property or material. For a family of items, wearout occurs when the conditional probability of failure (hazard rate) increases with increases of the independent variable.

Additional terms used in the Help/Information pages.

NOTE   These terms are not part of the released specification.

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